Top 5 Must-Have Tools & Safety Equipment Every Hybrid and EV Mechanic Needs
With the rise of eco-friendly cars, the need for skilled hybrid and electric vehicle (EV) mechanics is growing fast. More of these high-tech vehicles are hitting the roads, meaning more chances—and challenges—for mechanics. To keep up, students and working technicians need to level up their skills and update their toolkits with the right gear.
Whether you’re already fixing cars in a shop or just starting your training, having the proper tools makes all the difference. These vehicles work differently from gas-powered ones, so the tools you use need to match.
Let’s look at five must-have tools every hybrid and EV mechanic should keep close for safe, smart, and efficient repairs.
1. Every hybrid and electric vehicle mechanic should have a digital multimeter in their toolkit.
A digital multimeter is an essential tool for anyone working on hybrid or electric vehicles. It helps you measure voltage, current, and resistance—the three main things to check in an EV’s electrical system. Mechanics use it to find battery issues, test circuits, and make sure everything is safe before starting repairs.
For example, if an EV won’t start, you can use a multimeter to check if the battery is sending the right voltage. If not, you’ve found the problem fast and safely!
This tool saves time, prevents mistakes, and helps keep you safe while working on powerful electrical systems. Every EV or hybrid technician should have one in their toolbox.
2. Insulated Hand Tools – A Must for EV Safety.
Working on hybrid or electric vehicles means handling high-voltage parts, so safety should always come first. That’s where insulated hand tools come in. These tools are specially designed with non-conductive coatings that stop electricity from passing through them, helping you avoid electric shocks.
Using insulated screwdrivers, pliers, or wrenches keeps you protected while working near high-voltage systems. For example, if you’re replacing a battery cable in a hybrid car, using an insulated wrench can stop accidental shocks.
Always make sure your tools are properly insulated—it’s a simple step that makes a big difference in keeping your workspace safe for you and your team.
3. Battery Analyzer – A Must-Have Tool for Hybrid and EV Mechanics.
In hybrid and electric vehicles, the battery is like the heart—it powers everything. That’s why checking the battery’s health is super important. If you’re training to become a hybrid or EV mechanic, you’ll quickly learn just how valuable a battery analyzer is.
This tool helps you measure battery capacity, find weak cells, predict how much life is left, and even balance the cells for better performance. It’s not just mechanics who use it—many hybrid and EV owners also keep one handy for regular checks.
Example: Let’s say a customer comes in with reduced driving range. With a battery analyzer, you can quickly test the battery, find any weak cells, and suggest the right fix, saving both time and money.
In short, a battery analyzer helps you offer accurate advice and top-notch service, making it a must-have for your toolbox.
4. Thermal Imaging Camera: A Must-Have for EV Mechanics
Electric and hybrid cars produce heat differently than regular gas vehicles. That’s why a thermal imaging camera is super helpful for EV and hybrid mechanics. This tool shows heat patterns, helping spot problems you can’t see with your eyes.
For example, if there’s a loose electrical connection, the camera will show it as a hot spot. It can also help find coolant leaks or overheating parts before they turn into serious (and expensive) issues.
Let’s say a customer’s EV is acting weird, but no warning lights are on. A quick scan with a thermal camera could reveal a part getting too hot, saving time and avoiding a breakdown.
In short, a thermal imaging camera helps catch hidden problems early and keeps EVs running smoothly. It’s a smart tool every modern mechanic should have in their garage.
A diagnostic tool is essential during and after your hybrid and electric vehicle mechanic training.
5. Why a Diagnostic Scan Tool Is a Must for EV Mechanics
Modern electric vehicles (EVs) are packed with complex electronics. From the battery system to the electric motor, everything is controlled by computers. That’s where a diagnostic scan tool becomes essential.
This special tool reads error codes from the vehicle’s computer systems and helps mechanics find out what’s wrong. Not all scan tools work on EVs, though — you need one that’s compatible with hybrid control modules, battery management systems, and electric drive components.
For example, imagine an EV comes into your garage with a warning light on the dashboard. Without a scan tool, you might waste hours checking every part. But with the right tool, you can plug it in, read the error code, and know right away whether it’s a battery issue or something else. That means faster, more accurate repairs.
At ATC Surrey, students get hands-on training with these tools as part of their EV mechanic program. You’ll learn how to use scan tools, understand the codes, and fix problems with confidence. With expert instructors and real-world training, you’ll be ready to handle EV technology and impress future employers.
EV High Voltage Safety Kit for Recovery Operators
After the Department for Transport released guidance on handling electric vehicles, Prosol UK created this easy-to-use safety kit. It’s specially made to help Recovery Operators stay safe and meet all recommendations. The kit includes everything needed to work safely around high-voltage EVs.
EHV Workshop Safety Starter Kit – What’s Inside?
If you’re working around electric or hybrid vehicles, safety always comes first. This EHV Workshop Safety Starter Kit includes everything you need to stay safe and well-equipped. Here’s a breakdown of all the essential tools and gear included:
High-Visibility Carry Bag (Holdall)
A durable bag that keeps all your safety gear organized and easy to carry, with reflective material to help you stay visible.
Electrical Insulating Gloves
Certified for up to 1,000 volts (BS EN 60903 Class 0), these gloves protect you from electric shocks when handling live components.
Cotton Inner Gloves
Soft and breathable gloves to wear under your insulating gloves for extra comfort during long tasks.
Leather Outer Gloves
These tough gloves go over the insulating ones to protect against cuts and scrapes (BS EN 388 & BS EN 420 certified).
Protective Glove Storage Box
Keeps your safety gloves in top condition by protecting them from damage when not in use.
Chemical-Resistant Gloves
Ideal for handling fluids or cleaning agents safely. They meet BS EN 374-1 & 5:2016 and BS EN 388:2016 standards.
Half-Face Respirator Mask
Shields you from breathing in harmful dust or fumes. Built to BS EN 405 standards.
ABEK1P3 Filter Pair for Respirator
These snap-on filters (HMR7003, BS EN 14387) keep the air you breathe clean and safe while using the mask.
Indirect Vent Safety Goggles
These comfortable goggles (BS EN 166 certified) protect your eyes from splashes, debris, and fine particles.
Burns First Aid Kit with HF Antidote Gel
Designed specifically for electrical burns, this compact kit includes hydrofluoric acid antidote gel for emergency use.
Digital Infrared Thermometer (12:1 Ratio)
Quickly check surface temperatures from a safe distance — no direct contact needed.
Faraday Key Pouches (2-Pack)
Blocks signals to prevent keyless entry car theft. Comes with a snap shackle to easily attach to belts or bags.
Flexible-Head Spanner Set (3 Sizes)
A handy 3-piece set (10mm, 11mm, 12mm) with flexible heads to reach into tight spaces easily.
Battery Terminal Covers (10-Pack)
Insulated shrouds to safely cover 12V battery earth terminals — an important step to avoid short circuits.
Hazard Warning Tape (Yellow/Black)
70mm wide and 500 meters long, this tape helps you mark off dangerous areas clearly and effectively.
Reusable EV High Voltage Warning Stickers (12-Pack)
Bold and durable warning signs (140mm x 100mm) that let others know there’s high voltage present — and to stay alert!
EHV Workshop Safety Starter Kit – Everything You Need to Get Started Safely
If you’re setting up an Electric or Hybrid Vehicle (EHV) workshop, safety should be your number one priority. That’s why we’ve put together this EHV Workshop Safety Starter Kit — a handy bundle designed to help you create a safe, controlled working environment right from the beginning.
This kit includes all the basic equipment needed to meet minimum workshop safety standards when working with EVs or HVs. Whether you’re setting up a new workshop or just upgrading your current safety setup, this pack makes it easy and stress-free.
With this kit, you’ll be able to clearly mark a “Vehicle Exclusion Zone”, which is the area around the electric vehicle where only trained and authorized personnel are allowed. The plastic posts, sturdy bases, and barrier chains help create a strong visual and physical boundary to prevent unauthorized access and keep everyone safe.
✅ What’s Inside the EHV Workshop Safety Starter Pack?
Here’s a complete list of everything you’ll get:
6 x Red & White Safety Posts (90cm tall)
These highly visible plastic posts are designed to stand out. They feature hollow bases that can be filled with sand or water to enhance stability
25 Meters of Red and White Plastic Safety Chain
This long chain is strong yet lightweight. It’s perfect for connecting the posts and forming a marked boundary zone.
5 x Barrier Chain Connectors
These connectors help you join sections of the chain together securely and efficiently.
5 x “S” Hooks
These hooks allow for quick and easy attachment of the barrier chain to the posts or other fixtures.
3 x EHV Warning Signs
These warning signs can be clipped directly onto the barrier chain to alert others that they’re entering a high-voltage work zone. A must-have for awareness and prevention.
1 x Insulated Rescue Pole
In the rare event of an emergency, this pole is used to safely remove someone from an electric shock situation without risking the rescuer’s safety.
1 x Electrical Insulating Rubber Mat (1 metre)
This mat is designed to insulate against electric currents and should be placed where the technician stands while working on high-voltage components.
🔒 Why This Safety Pack Is So Important
Working on electric and hybrid vehicles involves serious risks, especially when high-voltage systems are involved. This safety kit is more than just gear — it’s peace of mind. It ensures your workshop is:
Compliant with basic safety regulations
Visually organized to alert staff and visitors
Prepared for emergency response
Engineered to minimize the chance of electrical shock and personal harm
Whether you’re just getting started or reinforcing your current safety practices, this starter kit is the perfect step toward a safer, smarter EHV workspace.
EHV Workshop Safety & P.P.E. Pack
Price: £1175.00 + VAT
Part Number: proehv6655-rpk
Quantity Available: 1
All-in-One Safety Package for Your Workshop
This comprehensive package includes everything you need to ensure safety in your Electrical High Voltage (EHV) workshop. It’s designed to meet the highest safety standards and keep you well-prepared for any situation.
Included in the Package:
1 x Hazard Area Trolley, Posts, Bases & Chain System (HCS3266) – A mobile system to create safe zones within your workspace, helping to keep hazardous areas marked and secure.
1 x ProStore EHV First Aid & PPE Shadow Panel Storage Board (EVP1755) – Fully equipped to store your essential first aid and personal protective equipment (PPE), keeping everything organized and easily accessible.
1 x EHV Warning Sign Pack (WSP7347) – A set of clearly visible warning signs to ensure everyone in the workshop is aware of the electrical hazards present.
1 x Insulated Rescue Pole (IRP2920) – A vital tool for safely rescuing someone in an electrical emergency without putting yourself at risk.
1 x Electrically Insulating Safety Over-Boots (DMO2017L) – These boots provide an extra layer of protection when working around high-voltage equipment, ensuring electrical safety.
2 x 1 Metre Electrical Insulating Rubber Mats (RIM2311) – Compliant with IEC 61111 standards, these mats provide essential insulation, reducing the risk of electrical shock.
1 x Cable End Shrouds with Grip Collars – 3-Piece Set (CES6123) – These shrouds help protect cable ends, reducing the chance of accidental electrical contact.
2 x Isolation Port (MSD) Lockout Devices (FLD4566) – Keep electrical equipment securely isolated during maintenance with these effective lockout devices.
2 x Insulated Safety Lockout Padlocks (LOP4540) – High-quality, insulated padlocks to ensure that only authorized personnel can access isolated equipment.
This pack is ideal for ensuring the highest safety standards while working in high-voltage environments, providing all the necessary equipment to protect both yourself and your colleagues.
Mobile EV Safety Station
Price: £3150.00 + VAT
Part Number: prohvw2300
Quantity:
Our Portable EV Safety Station offers an ideal solution tailored for service and repair workshops specializing in electric vehicles. Designed to provide everything you need to work safely on EVs, this station offers a range of essential products to ensure technician safety during service and repair tasks. It includes vital tools for isolating and de-energising electric vehicles, along with protective workwear.
What’s Included:
E.V. Disconnect, Lockout & Signs Panel
Keep everything organised with a panel designed for disconnecting and locking out EVs, along with clear safety signage.
E.V. First Aid & Safety Panel
This panel provides easy access to first aid items and essential safety equipment for emergencies.
Vehicle Status – Self-Cling Window Stickers
Easily apply these self-cling stickers to show the current status of the vehicle in your workshop.
7-Piece VDE-Approved Insulated Nut Driver Set
A set of seven VDE-certified nut spinners designed for safe handling of high-voltage components.
VDE Certified
A 9-piece set of extra-long star keys for working with high-voltage systems, ensuring safety with VDE certification.
VDE Approved
A set of extra-long hex keys for precise adjustments, fully insulated to prevent electric shock.
Flexi-Head Combination Spanner (3-piece set, 10, 11, 12mm)
This set of three flexi-head combination spanners allows for safe, efficient handling of electrical components.
Isolation Port (MSD) Lockout Device (2 units)
Two lockout devices for safely isolating electrical ports to prevent accidental energisation.
High Voltage Re-Usable Adhesive Stickers (12 pieces)
Mark high-voltage areas with these durable, reusable stickers to ensure safety at all times.
Lockout Station
A central station for organising and storing lockout devices, keeping everything accessible and secure.
Lockout Car Key Tags (10 Re-usable)
These reusable key tags help manage and secure car keys during service work.
Lockout Safety Nylon Hap
Keep lockout devices in place with this strong nylon safety hanger.
Insulated Safety Lockout Padlocks (2 units)
These lockout padlocks are insulated to ensure complete safety when working on high-voltage systems.
Lockout Padlock Tags for EHV (5 Re-usable)
Re-usable padlock tags that help prevent accidental energisation of electric high-voltage (EHV) systems.
Electrical Voltage Tester
A reliable tester to check for electrical voltage and ensure that systems are de-energised before working.
Disconnect Shut Down Timer for EVs
A timer designed to help safely shut down EVs during maintenance or repair.
EHV Warning Sign Pack (5 Signs)
A set of warning signs for high-voltage areas to keep technicians and others aware of potential hazards.
Workstation First Aid Kit
A fully equipped first aid kit is designed to handle potential injuries sustained while performing vehicle repairs or maintenance.
First Aid for Burns Kit
“This kit offers targeted care for burns caused by thermal exposure, arc flashes, or dangerous substances such as hydrofluoric acid.
All-Purpose Spill Cleanup Kit
A kit designed to handle spills of lithium or nickel-metal hydride battery electrolytes safely.
Rescue Hook with Insulated Pole
A long pole with an insulated hook, perfect for rescuing someone in an emergency.
Plastic Barrier Chain (Yellow & Black, 25m)
Deploy this chain to block access to dangerous zones and reduce the risk of accidents.
Cable End Shrouds (3-piece pack)
These shrouds help protect the cable ends from accidental contact.
Face Shield Visor for Electric Arc Protection
A safety visor specifically crafted to guard your face against electrical arcs.
Insulated Magnetic Pick Up Tool
A tool for safely picking up metal items from potentially hazardous areas.
Insulated Trim/Cable Management Tool Set (4 pieces)
A collection of tools designed to handle cable organization and vehicle trim parts while maintaining top safety standards.
Insulated Inspection Mirror (50mm diameter)
An insulated mirror for inspecting hard-to-reach areas in EVs without the risk of electric shock.
Face Shield Protective Storage Bag
A handy pouch designed to safely store and shield your face protector when it’s not being worn
Pair of Pre-Tensioned Plastic Mounting Brackets
Secure electrical shrouds safely with these insulated clamps.
Insulated Tool Kit 1/2″ Drive (29-piece, VDE Certified)
A 29-piece VDE-certified tool kit, ideal for handling high-voltage components.
Transparent Insulating Shroud (1,000VDC, 1m x 1.3m)
A clear insulating shroud for safe handling of electrical components.
Warning Bollards (6 units, High Voltage Hazard, 90cm)
Place these bollards around high-voltage areas to warn of potential danger.
The EHV Multimeter with Insulation Testing (CAT III, up to 1,000VDC) is designed for measuring high-voltage systems and testing insulation resistance.
Premium-grade electrical insulation rubber mat
A rubber mat to insulate against electrical hazards while working on EVs.
Electrical Safety Glove Kit (Large)
A full glove kit for safely handling electrical components.
Steering Wheel Lockout with Warning Sign
Prevent accidental airbag deployment or steering system activation with this lockout device.
EV Work Station Trolley
A mobile trolley designed to store and transport tools and equipment in your workshop.
This Mobile EV Safety Station is an all-in-one solution for keeping your workshop safe while working on electric vehicles. It includes everything from insulated tools to lockout devices and safety kits. Keep your technicians protected with top-quality equipment designed for the unique needs of EV maintenance and repair.
EV Car Fire Blanket – Reliable Protection for Electric and Hybrid Vehicles
When it comes to electric or hybrid vehicles, safety is everything—especially in the event of a battery fire. That’s where the EV Car Fire Blanket comes in. This specially designed safety product has been developed through months of careful research and testing to help contain and control dangerous fires that can occur in electric vehicles.
Why do EV fires happen?
Electric vehicle (EV) fires are rare, but when they occur, it’s often due to issues with the lithium-ion battery. These batteries store a lot of energy in a compact space. If damaged, overcharged, or exposed to extreme heat, they can go into “thermal runaway” — a chain reaction causing the battery to overheat and catch fire. Manufacturing defects or accidents that puncture the battery pack can also trigger fires. While safety systems are improving, understanding and managing battery risks is key to preventing EV fires.
The EV Fire Blanket is here
By covering the vehicle with the blanket, you can contain the fire, reduce the spread of flames, and limit harmful smoke, buying crucial time until emergency services arrive. It’s a smart and essential safety tool for garages, emergency responders, electric vehicle owners, and parking facilities.
💷 Price: £1,095.00 + VAT
🔢 Product Code: PROHICCFB2186B
📦 Quantity: 1
EHV Warning Wing Cover Protector
Keep your vehicle and your team safe while working on electric or hybrid vehicles with this easy-to-use wing cover. It’s made with a soft rubber back to protect the car’s paint and a tough nylon top for extra durability.
The bright warning design is printed with long-lasting, fade-resistant colors so it stays easy to see, even after lots of use.
Size: 90 x 60 cm
Price: £33.00 + VAT
Part No.: PROEWC6577
Quantity: 1
ProStore EHV Wall-Mounted Safety Cabinet – Includes Safety Gear
Price: £567.00 + VAT
Product Number: proevc1255
Quantity: 1
Keep your essential EHV (Electric & Hybrid Vehicle) safety equipment secure and organized with the ProStore Wall-Mounted Cabinet. Designed and built in the UK by Prosol, this sturdy cabinet is made with strong welded steel and comes with two heavy-duty locks (keyed the same) for extra peace of mind. It’s finished in a tough graphite grey powder coat, with other colors available for bulk orders.
This cabinet also includes a handy shadow panel board (model EVP1755) so every item has its place, and you’ll know right away if something’s missing.
What’s Included in the Cabinet:
Glove storage box
10 pairs of soft cotton under-gloves
1 pair of Class 0 dielectric safety gloves (choose M, L, or XL)
1 pair of protective leather over-gloves
First aid kit for treating burns
General first aid kit (complies with BS8599-1)
Alkali electrolyte spill neutralisation kit
Face shield with electric arc protection visor
Protective bag for the face shield
This all-in-one solution helps protect your team, your tools, and your workspace, making it a great choice for garages, workshops, and EV service areas.
ProStore EHV Shadow Panel Storage Board
Price: £271.50 + VAT
Product Number: proevp1755
Everything you need for safe and proper maintenance of Electric and Hybrid Vehicles is all in one place with the ProStore EHV Shadow Panel Storage Board. This handy board comes fully stocked with important safety equipment and first aid items, making it simple and quick to get started with EV work.
What’s included and ready to use:
Glove Storage Box
10 pairs of soft Cotton Under-Gloves (for extra comfort)
1 pair of Dielectric Safety Gloves (Class 0) – choose Medium, Large, or XL
1 pair of tough Leather Over-Gloves (for added protection)
First Aid Kit for treating burns
General First Aid Kit (complies with BS8599-1 standards)
Alkali Electrolyte Spill Neutraliser Kit
Face Shield with Electric Arc Visor
Soft Protective Bag for the Face Shield
Whether you’re a professional technician or just getting started with EV maintenance, this storage board helps keep your safety gear organized, easy to reach, and ready when you need it.
ProStore Rescue Pole Holder
Keep your workplace safer and more organized with the ProStore Rescue Pole Holder and Safety Panel. It’s designed to securely hold the Insulated Rescue Pole (IRP2920), which is sold separately, so it’s always easy to find in an emergency.
Created by Prosol, this panel also includes clear electric shock safety tips and easy-to-follow CPR instructions, making it a valuable addition to any electrical safety setup.
Made from tough, 10 mm-thick polymer, the panel is built to last. It measures 75cm by 75cm and comes ready to use with built-in clips for mounting the rescue pole.
Price: £89.00 + VAT
Part Number: proesp1775
Quantity: 1
Insulated Rescue Pole – 1.45m
This easy-to-use insulated rescue pole is designed to help safely pull someone away from an electrical hazard if they’ve had an electric shock. It’s 1.45 metres long, has a strong hook at the end, and is fully insulated to protect you while helping others—tested and rated up to 45,000 volts (45kV).
Great for workplaces where electrical safety is a priority, it also comes with brackets so you can mount it on a wall for quick access.
✔ Helps rescue safely from electrical danger
✔ Rated up to 45kV for high protection
✔ Meets safety standard NF EN 50508
✔ Wall mounting brackets included
Price: £152.00 + VAT
Product Code: proirp2920
Quantity: 1
Electrical Insulating Mat – IEC 61111 for Safe Electric and Hybrid Vehicle Maintenance
Electric and hybrid cars use powerful batteries, so safety comes first when technicians work on them.
Protecting people while fixing these vehicles is the most important thing every step of the way.. That’s where electrical insulating rubber matting comes in. This special safety mat is designed to protect people from electric shocks while carrying out vehicle servicing or repairs.
Made according to the trusted international safety standard IEC 61111 Class 0, this mat provides reliable protection against electrical voltages of up to 1,000 volts. Its surface has a ribbed pattern, which not only helps reduce the risk of slipping but also increases the surface area to better spread out any electrical charge.
To suit different workshop needs, the mat is available in three convenient sizes:
1 metre x 1 metre
1 metre x 2 metres
1 metre x 10 metres (full roll)
Using this mat adds an important layer of safety when working around high-voltage vehicle systems.
MSD Lockout Device – Keep EV Work Safe
This handy MSD (Manual Service Disconnect) Lockout Device fits a wide range of EV and hybrid isolator sockets. With its adjustable design and cam-locking action, it securely holds with a 6.5mm insulated padlock (sold separately – Prosol LOP4540), helping stop accidental re-connection or contact with live parts. A must-have for keeping technicians safe while working on electric vehicles.
Fits neatly into your Lockout Station, too.
Price: £21.00 + VAT
Part No: PROFLD4566
Qty: 1
Lockout Station
Keep keys, MSD isolators, and padlocks safe and organized with this sturdy metal Lockout Station. dense and certain, it comes with 2 keys for a fit.
Size: 20 x 16 x 7.5 cm
Note: Isolators and padlocks are sold separately.
Price: £21.75 + VAT
Part No: PROKLS4237
Qty: 1
22pc VDE-Certified 3/8″ Drive Insulated Tool Kit
Get started safely with this professional-grade 22-piece insulated tool kit – perfect for electrical work. Includes:
15 sockets (6mm–20mm)
3/8″ drive ratchet with quick-release
2 extension bars (75mm & 150mm)
Long nose pliers + standard pliers
2 VDE screwdrivers (Flat 3x100mm, Phillips PH1x80mm – GS approved)
Price: £292.00 + VAT
Product No.: proitk6146
EHV Warning Sign Pack
Get over 10% off with this all-in-one EHV sign bundle! Includes:
- 1 Driver’s Door Window Sign (EVS7223)
- 1 Roof Top Warning Sign (RTP7234)
- 3 Barrier Chain Signs (BCS3277)
Thinking of a career as an EV mechanic?
“Top 5 Must-Have Tools & Safety Equipment Every Hybrid and EV Mechanic Needs”
Start your journey with training that matters.
👉 Contact ATC Surrey today to learn more and get started tools and safety equipment every hybrid and EV mechanic needs to stay safe, efficient, and ready for high-voltage repairs.
